Full Automatic Cylinder Type Band Clamp Ring Roll Forming Machine
Our Clamping Rings Roll Forming Machine Advantages
1. High Speed, High Capacity and Stable Performance
2. Just need one time to formed instead of use punching machines, shear machines and other machines
3. Save time, save cost
4. Improve production efficiency and clamping rings quality
5. The pass stations are easy to disassemble, install and maintain
6. The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.
Product Application
This kind of roll forming machine uses stainless steel as raw material, through decoiler, straightening, roll forming and cutter processes, it can produce all kinds of clamping rings.
Frequency converter controls motor speed, PLC system automatically controls length and quantity, realizes continuous automatic production, and is an ideal equipment in cold roll forming industry.
Main Devices of Roll Forming Machines
| No | Items | Model | Qty | Remark |
| 1 | De-coiler and Straightening Combine Device | LS-300F | 1 set | |
| 2 | Roll Forming Device | | 1 set | |
| 3 | Guarding Cover | | 1 set | |
| 4 | Control System | | 1 set | |
Electric Elements Brand
| No | Items | Brand | Remark |
| 1 | PLC | OMRON | |
| 2 | HMI | WEINVIEW | |
| 3 | Electric Elements | Schneider | |
| 4 | Bearing | NSK | |
| 5 | Main Motor | YASKAWA Servo Motor | |
| 6 | Digital Position Display | SIKO | |
Technical Configuration
| No | Items | Technical Parameters |
| 1 | De-coiler and Straightening Combine Device | Width of Strip | 30-100mm； |
| Thickness of Strip | ≤3.5mm； |
| Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements)； |
| Outer Diameter of Coil | φ1300mm；Loading Weight:≤2T |
| Expand Way | Manual |
| Power | De-coiler no power |
| Width of Strip | 30-100mm； |
| Thickness of Strip | ≤2mm； |
| Motor Power | 3 KW (straightening power) |
| Speed | Max16m/min |
| Roller Arrangement | 7 rollers |
| Arrange mode | 4-Point Independent |
| 2 | Roll Forming and Cutting Device | Forming Stations | 8 Stations |
| Type of Driven | Gear |
| Forming Rack: | High strength guide pillar gantry horizontal frame. The slider rollers are adjusted by digital display. |
| Station Pitch | 250mm |
| Max. Feeding Width of Coil | 100mm |
| Max. Thickness of Material | 3.5mm |
| Diameter of Shafts | Φ60mm ,42CrMo (quenching and tempering) |
| Material of Roller | Cr12,Hardness: HRC58-60° |
| Main Driven Motor | 37KW (Servo Motor) |
| Bending and Cutting Devices | 1 set |
Clamping Rings Roll Forming Machine Working Process
Decoiler ------ Leveling (Straightening) ----- Roll Forming and Cutting
Guide Roller Device
Accurate introduction of the first forming wheel, with digital display, detection of head and tail of coils.
Special Gear Boxes Device
We optimized it and added a gearbox. The gears are in the gearbox to ensure sufficient lubrication, higher transmission accuracy and lower noise. The length accuracy we can achieve now can be guaranteed within 0.5mm.
Guarding Cover
Safety protection device mainly aims at two parts of the protection, one part of the main forming machine protection, the use of aluminum profiles and transparent plexiglass, electrical control, etc. for the main forming machine safety protection; the other part of the automatic material rack and leveling position protection, the use of aluminum profiles and wire mesh for the overall protection of the equipment with only one outlet.
Turkey Head: Straighten the formed product by rollers
Quality Guarantee
1. The seller to ensure that the design and manufacture of equipment to fully meet the relevant national standards and norms, is strictly prohibited to use the state announced the elimination of products and technologies.
2. Warranty period is 72 hours after the trial and 12 months after acceptance. During the warranty period stipulated in the contract, all equipment damage caused by the design, manufacture and installation of the equipment shall be replaced by the seller free of charge.
3. The seller guarantees that all purchased parts are all excellent products, during the warranty period, where the quality of outsourcing products, performance, after-sales service and other issues, the seller to provide free services.
The supplier must strictly carry out the inspection and test of all production links in the factory to ensure that genuine quality inspection certificates, inspection records and test reports are provided as part of the quality certification documents at the time of delivery.
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Full Automatic Cylinder Type Band Clamp Ring Roll Forming Machine Images
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